How are Ilmberger Carbon parts made?
Ilmberger carbon parts are produced in the autoclave from Prepreg carbon weave. The carbon fibre is processed dry and usually laid in fully milled aluminium moulds, then packed in vacuum bags. In the next step, the parts are kept under constant vacuum within the bag and exposed to additional external pressure while being baked in the autoclave for several hours. In addition, the temperature is raised or lowered several times, depending on which fibres are being treated. Following the heating process, the parts are de-moulded and milled and sharpened in the water jet cutter or the 5 axle milling machine. Then, in the final step, the practically finished carbon parts are covered with a clear plastic coating.
What is Prepreg weave?
Prepreg weave is a pre-impregnated carbon weave that has been treated with binding agents before processing.
What advantages does Prepreg weave have?
The use of Prepreg weave eliminates the use of toxic resins, making the entire process much more environmentally friendly.
Are Ilmberger carbon parts pre-drilled?
Ilmberger supply ready-to-assemble carbon parts that are not only pre-drilled but ready to fit. And at Ilmberger Carbonparts we make sure it’s a perfect fit.
What advantages do autoclave carbon parts have?
Autoclave parts are much more stable than the so-called wet laminate parts. They can be varnished easily on account of their sealed surfaces, during precision processing there are no excess components present, such as, for example, excess resin, making the parts significantly lighter than “standard” carbon parts which are not autoclave baked
Is it legally permissible to fit carbon parts to street vehicles?
Carbon parts must be either be registered in the vehicle registration documentation or you could obtain an Ilmberger ABE (general operating licence)
Is the weight difference noticeable when compared to the plastic parts on a motorcycle?
Depending on the amount used and the model of motorcycle in question, it is possible to reduce the overall weight by a number of kilos, and the perceptible difference should not be underestimated. The number of kilos on can reduce automobile weight by is often in the 2-digit range.
Which weight advantages does autoclave carbon offer when compared to GFK?
As well as the excellent optics the carbon possesses, cladding made from carbon is much more stable in the event of a crash than GFK, they do not suffer from wear and tear as much as GFK parts, and they do not break as easily as GFK parts, thereby assuring better protection for the underlying components.
How do the racing parts differ from the street parts?
Since the racing parts are not intended for use in road traffic, they are also delivered without ABE. In addition, the surface of the racing parts is only powder-coated and the final clear coat is omitted. This makes the surface look a bit more "dull" and less smooth - but this does not affect the longevity and technical properties of the carbon part. We pass on the costs saved here directly to the end consumer in order to be able to offer the racing parts at a lower price. At the same time, the powder coating offers an optimal primer for painters, so that they can be optimally individually painted and foiled!
